Fayez Bassad
Maintenance Supervisior
Jeddah
Summary
Dedicated and hands-on Production Line Leader and Maintenance Supervisor with strong experience in equipment maintenance, production operations, safety, and quality systems. Skilled in root cause analysis (RCA) and troubleshooting, planning and scheduling maintenance activities, and reducing maintenance costs without compromising safety or quality. A proactive team player who supports all factory lines, ensures standardization, and drives continuous improvement.
Overview
21
21
years of professional experience
Work History
Maintenance Supervisor
Procter & Gamble Co
01.2005 - Current
- Check safety records in the system after fingerprint login and review any reports or incidents related to safety during all three shifts.
- Review quality records daily to identify and act on any quality-related reports or issues.
- Access the equipment maintenance system to verify each machine’s status and assist equipment owners in completing assigned maintenance tasks.
- Review the SAP system to confirm any maintenance items related to TBM and schedule them in the maintenance plan.
- Check defect reports in SAP to track spare parts arrivals and plan replacement or repair tasks during the day.
- Conduct daily meetings with the operations team to review what was completed from the daily plan, identify pending items, and reschedule them for the next shift or day.
- Review unplanned stoppages in the system, perform detailed analysis (root cause), and create an action plan to prevent recurrence, linking findings to the maintenance system.
- Monitor maintenance costs per line, schedule spending plans, and work on cost reduction initiatives without affecting safety or quality.
- When product size changes, develop a clear action plan for each task, assign responsible persons, and set precise completion timelines.
- After production shift completion, collect reports and conduct a loss analysis meeting with the operations team to review unplanned stoppages, wasted time, and scrap, and create a clear Action Plan with responsibilities and daily targets.
- Organize all analyses and plans in shared Drive folders to ensure easy access and team transparency.
- Hold a weekly meeting with the line leadership team to discuss major issues, downtime causes, and long-duration losses, assigning owners and deadlines for corrective actions.
- Perform advanced troubleshooting to permanently solve technical and operational issues.
- Maintain all equipment in standard condition and excellent performance.
- Assign a dedicated equipment owner for each machine to sustain standard performance and accountability.
- Ensure accurate and efficient usage of the SAP system for maintenance, spare parts, and cost tracking.
- Implement ECO improvement initiatives to eliminate recurring issues and reduce production losses.
- Participate and lead in major factory projects, including travel assignments, and contribute to successful implementation.
- Provide continuous support to all production lines throughout the day (and even late hours), acting as part of one united team.
- In case of breakdowns, perform deep analysis to identify the root cause and link it to a systemized process to prevent recurrence.
Education
High School Diploma -
Diploma in Mechanical
04.2001 -
Skills
SAP System (Maintenance, TBM, Defects, Cost Control)
Key Achievements
- Successfully led a major project at the factory, including on-site implementation and completion with excellent results.
- Awarded the ECO Prize for implementing solutions that reduced production losses.
- Led a production line team that achieved top performance results, earning multiple promotions based on achievements.
- Reduced unplanned downtime by applying root cause analysis and systematic corrective actions.
- Organized a centralized Drive documentation system for all analysis and plans, improving accessibility and collaboration.
Timeline
Maintenance Supervisor
Procter & Gamble Co
01.2005 - Current
High School Diploma -
Diploma in Mechanical
04.2001 -